How to Streamline Your Amazon Inventory Management - Interview with Chelsea Cohen
About this video
In today’s episode with Chelsea Cohen, an Amazon seller, inventory expert and co-founder of sostocked.com we cover various issues with inventory management on Amazon including:
• How an Amazon Seller realized the importance of inventory management • How to handle inventory in UK after Brexit • Avoiding stock-outs • Avoiding overstocking • Importance of communication between Marketing and Inventory team
To learn more about how Chelsea can help you handle inventory you can visit https://www.sostocked.com/connect
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Transcript
Frequently asked questions
Why should inventory planning and marketing planning be handled together rather than separately?
When the marketing team runs PPC campaigns, launches Lightning Deals, or ramps up ad spend without coordinating with whoever manages inventory, the result is often a stockout caused by demand that was intentionally created but not prepared for. The advertising team successfully drives traffic and sales, which is exactly what it is supposed to do, but if the product runs out as a result, the ranking damage and lost revenue outweigh the short-term gains. The inventory team should review any marketing plan before it launches to flag stockout risk, and the marketing team should know current stock levels before deciding how aggressively to push a product.
What is buffer stock and how much should an Amazon seller hold?
Buffer stock is a reserve of inventory held beyond your expected sales requirements to absorb unexpected demand spikes, supplier delays, or slower-than-expected check-in times at Amazon's warehouses. A common starting framework is to maintain roughly 30 days of supply at Amazon plus an additional 30-day reserve at your own warehouse or a third-party logistics facility. The right amount varies by how many things can go wrong in your supply chain: longer lead times, less reliable suppliers, and higher-velocity products all justify a larger buffer. Sellers with very predictable demand and fast, reliable suppliers can run leaner.
How does a stockout affect your FBA restock limits, and why does that create a compounding problem?
Amazon calculates your restock limits partly based on your recent sales velocity. When a product is out of stock and recording zero sales, Amazon treats those days as a period of low demand and reduces the storage capacity it allocates for that product. This means that when your inventory finally arrives, you may only be able to send in a fraction of what you actually need, leaving you under-stocked again even after restocking. Forecasting your order quantities based on what you would have sold during a stockout period, rather than what you actually did sell, is the only way to accurately plan the size of your next replenishment and avoid being caught in this cycle.
What is the most important thing to get right when forecasting how much inventory to order?
Accurate velocity calculation is the foundation, but past sales data alone is incomplete. What happened historically tells you one part of the story, while your upcoming marketing plans tell you the other. A PPC agency projecting a 20% sales increase, a planned Lightning Deal, an influencer promotion, or a seasonal trend all change how many units you will actually need. Forecasting purely from past sales without accounting for future marketing activity is one of the most common reasons sellers either run out of stock mid-promotion or over-order for a period that ends up being quieter than expected.
What should a seller do when overstock has built up and marketing needs to help move it?
Overstocked slow sellers are partly a marketing problem, because the inventory team cannot resolve the cash flow issue without the marketing team driving more sales. The most effective approach is to run a time-limited promotion or discount specifically on the overstock items to increase sales velocity, rather than waiting for organic sales to gradually clear the excess while storage fees accumulate. For sellers with a broader catalog, bundling the slow-moving item at a discount alongside a bestseller purchase can move units without requiring a steep price reduction on its own. The key is treating it as an active problem to solve quickly rather than something that will resolve itself over time.
How should a seller think about buffer stock when selling in multiple markets such as the EU and UK separately?
Since Brexit, inventory cannot flow freely between the UK and EU marketplaces without incurring customs fees at the border in both directions. This means sellers need to forecast and hold buffer stock independently for each market rather than treating them as a single pool. Sales velocity, order patterns, and replenishment timing need to be tracked separately for the UK and the EU, and shipments from the manufacturer typically need to go to each destination independently. The practical implication is that the total buffer stock commitment is higher when selling across both markets, but so is the exposure to a stockout in one market if the other starts selling faster than expected.
